CNC Machining POM (Delrin/Acetal)

 Flourish Legend excels in machining acetal with unmatched precision and efficiency. Our advanced capabilities allow us to produce acetal CNC machining parts with high dimensional accuracy, excellent surface finish, and optimal mechanical properties. Experience the benefits of our state-of-the-art acetal machining services, ensuring the highest quality solutions for your specific needs.

 

Custom Delrin Machined Parts at Flourish Legend

As a high-quality engineering CNC plastic, CNC POM (polyoxymethylene) is widely used in many industries. Here are some common machining delrin plastic application industries:

 

Automobile Parts

Electronic Parts

Aerospace Industry

Machinery Manufacturing

CNC Medical Devices

Sports Equipment Industry

 

Advantages of Our Acetal Machining Services

Our acetal CNC machining offers several advantages from different perspectives. Here are the four key advantages:

 

Precision and Accuracy

One of the primary advantages of our Acetal Machining Services is the unparalleled precision and accuracy we offer. Utilizing state-of-the-art CNC machines, we can achieve tight tolerances and intricate geometries that meet the most demanding specifications. This ensures that turning delrin machined parts we produce are consistent, reliable, and perfectly suited to your application.

 

Material Expertise

At Flourish Legend, we have extensive expertise in working with acetal (POM) materials. Acetal is known for its excellent mechanical properties, low friction, and high dimensional stability, making it ideal for a wide range of applications. Our deep understanding of acetal’s characteristics allows us to optimize delrin machining processes, select the best cutting tools, and apply the most effective techniques to maximize the material’s performance.

 

Customization and Flexibility

Whether you require small prototype runs or large production batches, we offer flexible solutions tailored to your project requirements. From initial design consultation to final production, our team is dedicated to delivering custom delrin parts that perfectly match your vision and application.

 

Fast Turnaround and Competitive Pricing

We understand the importance of timely delivery and cost-effectiveness in today’s competitive market. That’s why we prioritize fast turnaround times without compromising on quality. Our efficient machining acetal processes and streamlined operations enable us to deliver your parts quickly and at competitive prices.

 

POM / Delrin Machining Properties

Properties	Descriptions
Electrical Properties	POM exhibits excellent insulation properties, combined with its exceptional mechanical strength, making it an ideal material for electronic components. CNC POM can withstand significant electrical stress, making it suitable for high-voltage insulation. Its low moisture absorption also makes it an excellent material for maintaining dry electronic components.
Mechanical Strength	POM has a tensile strength of 7000-9000 PSI, is highly rigid, and exhibits exceptional toughness. Additionally, it has a lower density compared to metals, making it suitable for lightweight delrin machined parts that need to withstand high pressure.
Fatigue Resistance	POM is highly durable and demonstrates excellent fatigue resistance within a temperature range of -40°C to 80°C. Furthermore, its fatigue resistance is minimally affected by moisture, chemicals, or solvents. This characteristic makes it an ideal material for parts subjected to repetitive impacts and stresses.
Impact Resistance	POM can withstand instantaneous impact without failure, primarily due to its high toughness. Specially treated POM can offer even greater impact resistance.
Dimensional Stability	Dimensional stability measures a material's ability to maintain its normal dimensions after exposure to pressure, temperature, and other conditions during processing. CNC machining delrin does not deform during machining processes and is suitable for achieving precise tolerances.
Friction Characteristics	Moving mechanical components typically require lubrication to reduce friction between them. POM machined delrin parts are inherently slippery and do not require lubrication. This feature can be utilized to avoid external lubricators that may contaminate the product's mechanical parts, such as in food processing machines.
Sturdiness	POM's high tensile strength and durability make it suitable for high-stress applications. It is highly robust and is often used as an alternative to steel and aluminum alloys.
Moisture Resistance	Even in highly humid conditions, POM absorbs minimal moisture. This means it can maintain its structural integrity even in underwater applications.
Creep Resistance	Machined delrin is a highly resilient material that can withstand significant pressure without failure. This excellent durability makes it the preferred material for many industry components.
Electrical Insulation	POM is an excellent insulator, making it suitable for many electronic products.
These fundamental knowledge points and considerations can help you better understand and implement POM CNC. Please note that specific machining processes may vary depending on different parts and machine tools, so it is advisable to consult Flourish Legend engineers for machining guidance.

 

Delrin Machining Tips

 

CNC machining Delrin is easily deformed during CNC machining because the fuse is too low. Control the CNC delrin processing temperature: The melting point of Delrin is between 165-175°C, so the temperature should be controlled not to exceed this range during processing to avoid overheating of the material. Cause deformation.

 

Use Sharp Tools: Always use sharp, high-quality cutting tools to minimize friction and heat buildup, which can cause the Delrin material to deform or melt.

 

Optimize Cutting Speeds: Maintain moderate machining delrin feeds and speeds to achieve a balance between efficient material removal and surface finish quality.

 

Coolant Application: Apply coolant or air blasts to dissipate heat and reduce the risk of thermal expansion, ensuring dimensional stability and prolonging tool life.

 

Clamping and Fixturing: Secure the workpiece properly using appropriate clamping and fixturing techniques to prevent movement and ensure precise machining.

 

Chip Removal: Ensure effective chip removal to avoid re-cutting of chips, which can damage the surface finish and affect the overall quality of the machined delrin parts.

 

Trusted Acetal Machining Services for High-Performance Components

 

High-precision machining capabilities

As an advanced 5-axis CNC machining center factory, combined with strict tolerance control (up to ±0.01mm), we ensure the dimensional accuracy and surface finish of machined delrin parts to meet the stringent requirements of high-performance components in the automotive, medical and electronics industries.

 

Professional material processing

We have a deep understanding of the characteristics of acetal materials, optimize cutting parameters and cooling processes, avoid material decomposition or deformation caused by overheating during acetal CNC machining, and ensure that the parts have excellent mechanical strength and wear resistance.

 

Customized solutions

From design optimization to mass production, we provide end-to-end acetal machining services, including complex geometry machining and post-processing processes, to ensure that each part perfectly matches the customer's application needs.

 

If you want to know more about delrin machining tolerances, please visit our website.

 

Flourish Legend has become an excellent China prototyping manufacturer that is enabled to make parts with high tonnage and large sizes thanks to our one-stop rapid precision prototyping machining facility and OEM precision machining services.